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23 Jan 2021

This process is not widely used due to the degraded corrosion resistance and durability. over other finishing technologies. Cathodic acrylic electrocoatings are used as a one-coat finish. Depending on the polarity of the charge, either a anodic or a cathodic method can be used for e-coating. Indexing Cathodic E-Coat System. Automotive Industry Wastewater Treatment Ecologix provides comprehensive wastewater treatment technologies and services for the automotive industry, including E-Coat paint processes. In fact, today, approximately 99% of all new cars manufactured are E coated then top coated with the color of choice. Combining all the functionality of the classic SST® system with new flexibility, the tilting SST® ensures complete coating of the product, even those with deeply recessed surface areas. Electrocoating has long been recognized as an excellent way to apply a high-quality primer or finish coat on metal parts, even very large ones. The UV light will break down the coating Bulk E-coat: number of anodes must be installed in order for the tank to cover the maximum amount E-coating is an immersion wet paint finishing process that uses electrical current to attract the paint product to a metal surface. E-Coat System With Three Stage Post Rinses (Ships as one module with Pre Treatment tanks): Stainless Steel E-Coat tank with dielectric liner Three stainless steel post rinse stages 3 New 3 hp mixers with stainless shafts and impellers Ultrafiltration Module Stainless steel bag filter Anodes membranes (new) – 10 Anolyte Flush Tank Electrocoating (E-Coat) / Paint Line Systems. PACLINE provides conveyor systems for powder coating, wet spray, dip line and E-coat paint and finishing applications. Designed specifically to meet the needs of component suppliers and metal stamping companies, this innovative e-coat system allows manufacturers of small- to medium-sized parts to have an in-house e-coating solution without the space, investment, and operational concerns associated with traditional coating systems. It starts with an ultraclean degreasing process that removes any contaminants from surfaces. To apply for a job with Therma-Tron-X, Inc., please fill out our on-line application or send a cover letter together with your resume to. Utilizing automatic gun applicators. and the process of doing so is measured in days not hours. Most e-coat systems are automated, the amount of paint applied to a product can Stage 14 - Color #1 E-coat Epoxy Paint Application Tank. The systems are also equipped with an array of energy conserving features for your finishing system. electrocoat process produces little or no HAPS (Hazardous Air pollutants), VOCs As long as parts to not touch, the entire tank can be TTX has designed SST®'s to handle loads up to 12,000 pounds and lengths up to 40’. material to fill the baths, changing material is very costly. Stages 6 & 7 - Rinse - double rinses after the pickle stage. E-Coating Is Cost Effective Yet Corrosion Resistant E-Coating is the most automatic, controllable, and efficient method for applying a corrosion inhibiting primer to a metallic part. The paint particles build up on all surfaces of the metal part to form an even, continuous, low-profile film over the entire surface. An external cam mechanism agitates pallets in the e-coat tank, improving film build consistency. The versatility of electrocoating is endless because it can be used both as a top coat or primer. ElectroFin®E-Coat is an automated, computer-controlled process that guarantees complete and uniform encapsulation and 100% coverage. The type of conveyor selected for your operation will depend on the weight, size and even the shape of the items being conveyed as well as the type of finishing process being applied. is specifically designed for automotive and general e-coat systems which require greater control of the painting process. Phone: 920-743-6568, Crystal Lake, Il 60014 Consistent, controlled application nearly eliminates the need for manual touch-ups. After processing, the baskets are transferred back to the monorail conveyor for forced cooling and unloading. This stage can only be used on Steel due to the acid involved. Electrocoating provides a durable and lasting coating. It also allows users to rack parts much more densely while still achieving uniform paint thickness. Stage 9 - Zinc Phosphate Bath - Zinc phosphate is a crystalline in structure, providing excellent adhesion. to be used as a primer for almost all ferrous applications. Stage 5 - Acid Pickle - This stage is an optional stage used to remove scale and light rust. What is a two-coat system? Several filters and settings would have to change But here in India the major hurdle used to be the investment in E-coating equipment. An opposite charged part is lowered into the paint bath and the paint particles are drawn to the metal part. And finally, for the modern age, E-coating technology delivers a coating process with minimal environmental impact: While e-coating is widely used as a primer coat for powder coating or painting, the process has gained popularity as a final finish as well. A Cathodic Epoxy E Coat Primer is what protects your car from rusting. It attracts the negatively charged paint particles in the paint bath. Manufacturers choose electrocoating to provide their products with a durable, lasting Learn More E-coat Dip & Rinses. Electrocoating is the most economical way to paint high volume parts. This process is also referred to as paint deposition. Ecoat does not protect inside tubes. be precisely controlled, yielding minimal waste unlike powder or paint overspray. Most lines have 2 but some have 3 post new uses and technologies are developed. Electro coating applications use paint particles suspended in a fluid bath. The E-coat system is a programmable hoist arrangement. finishing costs, have made it a growing technology that will continue long into the future as Stage 15 - 17 Color #1 Post Rinse - Most e-coat lines have 2 post rinses. Therma-Tron-X is an industry leader in the manufacture of custom powder coating systems. The higher the voltage, the thicker the film build. of surface area required. Epoxy e-coats are very susceptible to sunlight. email: info@hartfordfinishing.comphone: (262) 673 - 6557. Stages 18 thru 21 are a versatility option of another color. The cationic E-coat process is used to provide a more corrosion-resistant film. But we start our systems from a size as small as 500 liters which can process 1.4 square meters every three minutes. E-coat solids deposit initially in the areas closest to the counter electrode and, as these areas become insulated to current, solids are deposited in more recessed bare metal areas to provide complete coverage. AquaEC 4000 from Axalta Coating Systems is a family of epoxy-based electrocoats chosen by many manufacturers This is not the correct method for doing one or two parts a specific color. This The performance advantages, along with reduced The E-coat process is a dipping (immersion) system very similar to what is used in metal plating except the finish uses organic paint particles not metal particles in the immersion baths. TTX engineers continually think outside of the box to find the solution that best suits the customer’s need. Due to the volume of parts that can be hung in a small area, smaller parts are pre racked off line. Efficiency. The coating is very hard and not very resistant to chipping, scratching or pealing. A Therma-Tron-X e-coat system is designed to enhance paint circulation without clumping, settling or foaming. TTX customers choose electrocoating because of its versatility and durability. ISO/TS 16949, ISO14001 certified electrodeposition (E-Coat) coating services. It attracts the negatively charged paint particles in the paint bath. Where a side tank is used for both collection of the e-coat tanks surface bubbles and the addition and mixing of new tank material, a bubble producing problem is possible if the weir shoot tank is: a) Too small. Our unique lineup includes the iron removal system (Flood Spray), high-performance washing system (Parallel Separator), and counter-flow circulation tank in the degrease process, and high-pressure spray water washing processes. many parts or products that can be hung at once. Here, a pallet of Nissan frames prepares to enter stage 1. finish that will stand up to outdoor environments such as water and sunlight or indoor up for one paint product to run constantly. Depending on the size of the tank, the correct We offer PPG’s Powercron 6000CX to produce an economical, durable finish that is HAPs free, heavy metal free and lead free. As a rule, E-coating will only cover the inside of a part 2 times the width of the opening. Allows for a lower cure temperature. The revolutionary Rota-Coat electrocoating system is designed specifically for small production requirements and saves on operating costs and floor space by combining several stages of the finishing process into one circular movement. The two-coat completely covers the material's surface improves corrosion resistance. The TTX SLIDERAIL SQUARE TRANSFER® system is readily adaptable for handling very large and/or very heavy parts. The metal ions contaminate the coating. American Industrial Sales, LLC (AIS) is a complete systems house of new & used Industrial Finishing Systems and home to the world’s largest inventory of used Powder Coating and E-coating equipment. It is now used in many other industries such as Agriculture, Medical, and Electronics as well. 3 post rinses provides excellent rinsing of excess paint for a uniform film, enhanced appearance, and efficient recovery of paint material. This size affords our customers exceptional flexibility in electrocoating products ranging from whole antique car bodies to small drill bits. These rinses are filtered continually using Bag filters. material and clean up of the system can cost 10’s of thousands to complete. E-coating was developed originally for the automotive industry because it is economical and provides superior coverage, adhesion and corrosion resistance. An integrated PLC system, allows system users to choose a variety of tilting options, making it even easier to achieve the coating you desire. E-coat racking architecture that is both efficient and capable of producing deposits on the racks' interior that are the same as parts close to the anode A system that optimizes the advantages of thin-film pretreatments. any paint collected in the rinse stages is re-introduced back into the application bath. This process continues until the desired film thickness is reached. Electrophoretic deposition (EPD), electrocoating, e-coating, cathodic electrodeposition, and electrophoretic coating, or electrophoretic painting. Electrocoating is a specialty, and no one has devoted more energy and focus to this important specialty than Durusa. Parts are loaded into baskets either automatically or manually. Because opposites attract, the paint is drawn to the metal part and forms an even, continuous film over its entire surface until the coating reaches the desired thickness. Size—the e-coat tank holds 32,000 gal—and a crane-based transfer mechanism set SEC’s e-coat system apart from many others. ft facility and is offering our demo “LIL” Indexing E-coat system for sale. Anodic e-coating: In anodic systems, the part is the anode, positively charged. Material utilization is very high because there is no over spray, and the process generates minimal amounts of VOCs. The process can be performed either way, however there are benefits of having the part grounded (-) and a charge applied to the solution (+) vs. having the parts (+) positively charged and the tank solution holding a (-) negative charge. Much like the Ventury effect in powder coating, the paint material does not attract inside an enclosed area. 23 STAGE GEORGE KOCH & SONS MONORAIL E-COAT SYSTEM GEORGE KOCH & SONS 23 Stage Monorail E-Coat System Installed 2001 Replacement cost $5.0 Million + 16-18 carriers per hour Stages 1-18 are pretreatment Stages Racking is very important for overall line efficiency. Complex small parts are well suited for bulk processing. Electrocoat systems apply a direct current charge to a metal part immersed in a bath of oppositely-charged paint particles. environments such as chemicals used in your laundry room. Environmentally friendly lead-free technology paint that is also HAPS free. . Depending upon the type of system utilized (indexing versus monorail) the overall footprint can be relatively small versus other coating systems. Cathodic ecoat coatings carry very high performance with excellent corrosion resistance. a pump fails, and the paint is allowed to settle, it is junk. Sturgeon Bay, WI 54235 compliance no other finishing method approaches. or carrying over solution in non-draining voids in parts . Iron Phosphate can be used, but it only provides a coating weight of 40 to 90 milligrams per square foot providing about 500 salt spray hours. To save even more space, the Rota-Coat’s oven can be elevated and placed above the tank itself.​ Rota-Coat E-coat System: Custom Small Container E-coat: This system is designed for small parts, fasteners or screws. Parts are loaded into baskets either automatically or manually. Stage 1&2 - Alkaline Cleaner - Having 2 cleaning stages allows the ability for independent heating zones, double cleaning, and the versatility of running a “hotter” stage or putting a cleaning booster for processing extremely dirty parts. Zinc coating weights range from 300 to 400 milligrams per square foot giving superior corrosion resistance. The replacement of the paint Each line is different, but with the correct engineering it is possible to coat as E-Coating. filled with parts. The thickness of the paint can be controlled and adjusted with electrocoating, making it a perfect choice for small parts like these that require a consistent coating with a durable long lasting finish. The system is set The ability to provide very good inter-coat adhesion with most topcoats allows this process It is typically used in applications where both UV durability and corrosion resistance on ferrous substrates are desired. Stage 10 - Zinc Phosphate Rinse - Rinses excess phosphate off parts and prepares the surface for the sealer. The product or part is lifted by the load bar and then lowered into each section sequentially. Able to paint material with E-Coat paint & further enhance the protection of parts with extended hours of salt spray protection with a nylon top coating. If you are going to e-coat, this is the best method. Although e-coat provides excellent corrosion protection, it does have two weaknesses for an automotive coating system: inadequate appearance and poor photostability. After loaded, the baskets are indexed and transferred to SLIDERAIL SQUARE TRANSFER® load bars. How much floor space does e-coat take in my plant? The simple definition of a two-coat system is a method applying two coatings to the same component. The electrical charge seeks out the path of least resistance and coats the exterior portions of the part or parts nearest to the … The metal ions contaminate the coating. The paint is than attracted by one or the other being grounded. rinses to remove any residual paint buildup. (Volatile Organic Compounds), and is RoHS, OSHA and EPA compliant. worldwide to achieve high-quality, low-cost finishes at a level of efficiency and environmental It can be applied in a thin and uniform film with penetration into recesses and excellent corrosion resistance. Cathodic acrylic electrocoatings are used as a one-coat finish. The total number of steps can vary from line to line depending on the most important part of the entire process, PRETREATMENT and CLEANING. Although there are many ways of applying finish to a component, only one provides the best material coverage: e coatings. One of the other benefits of the new conductive primer arrangement is the ability to recoat parts if a poor ground or other cause leads to a void in the coating. The coating is very hard and not very resistant to chipping, scratching or pealing. Electrocoating utilizes 95-99 percent of the coating, with very low VOCs, making it a “green” technology. This system is designed for small parts, fasteners or screws. Virtually all unused paint is recovered. E-Coating … Stage 11 - Sealer - Non-Chrome sealer adds corrosion resistance. Virtually all cars use e-coat technology as the foundation of their coating system today. Small amounts of metal ions migrate from the part into the paint film, limiting the performance properties of these systems. In anodic systems, the part is the anode, positively charged. Due to its ability to coat complex parts, electrocoating is used to coat a variety of products, like automotive under-body components, transformers, metal office furniture, military primer, fixtures and marine components. This in turn ensures superior corrosion protection. these e-coats ideally suited for bulk coating of outdoor equipment. Zinc Phosphate can provide up to 3000 hour salt spray. E-Coating system is not limited to CaCO3 and can also be used to treat other minerals with different additives such as polymers for example. The part to be coated has a negative charge; the paint bath, a positive charge. The electro deposition process is self-limiting, and slows down as the build up of applied coating electrically insulates the part from the bath. Stage 3&4 - Rinse - 2 Rinse stages give double protection for removing any soils and alkaline residue so the conditioner and zinc phosphate stages can have full and immediate reaction with the surface material. Pretreatment, painting and rinsing is all completed in a small, circular footprint. The negatively charged polarity of the part greatly reduces the amount of iron entering the cured paint film, enhancing the corrosion resistance and durability and reduces contamination in the baths that would then have to be filtered out. The thickness of the paint can be controlled and adjusted with electrocoating, making it a perfect choice for small parts like these that require a consistent coating with a durable long lasting finish. By coating fine ground and classified Calcium Carbonate, we can add more value to fillers in the fineness range of 3µm to 45µm. As with all of Axalta’s E-coats, AquaEC 5100 and AquaEC 5500 are environmentally-responsable and HAPS compliant due to their lead-free, water-based formulations. Barrel coating minimizes touch marks while still providing the uniform, durable finish that is required. We know a powder coating system represents a large expenditure in time, energy and money for any … TKS offers design, fabrication, and installation of industrial tanks for electro-coat and UF rinses. The TTX SLIDERAIL SQUARE TRANSFER™’s adaptability allows those who need electrocoating for their part to use it effectively. Differences between Anodic & Cathodic e-coating processes? Parts are transported to the E-coat system and from the system by power-and-free conveyor. Small amounts of metal ions migrate from the part into the paint film, limiting the performance properties of these systems. Electrocoating is know for its ability to coat assembled products and complex parts using electrical current to … Because of the sheer volume of However, the cathodic epoxy technologies generally have low resistance to UV light, requiring a topcoat to protect the epoxy primer from sunlight. Film thickness is regulated by the amount of voltage differential applied. AIS, LLC is moving to our new 200,000 sq. 920-361-5208 - Toll Free: 877-503-3303 - Contact: Nick Thoma, Owner Phone: 920-743-6568, For sales inquiries or questions please fill out the following form or call (920) 743-6568, For service inquiries or questions please fill out the following form or call (920) 743-6568, To apply for a job with Therma-Tron-X, Inc., please fill out our on-line application or send a cover letter together with your resume to: jobs@ttxinc.com. E-102: Eisenmann Monorail Cathodic E-coat / Electrocoating System Design: 4’-7” W x 5’-10” H Opening, 6 FPM E-LIL1: Indexing Cathodic E-Coat System AIS HEADQUARTERS - 242 South Pearl Street - PO Box 208 - Berlin, WI 54923 PH. We plan that an efficiently run system can process 600 square meters per 24 hours working. footage to be coated at one time. A variation on the popular TTX SLIDERAIL SQUARE TRANSFER®, the tilting SST® has the ability to dip and drain products at various angles, both side-to-side and front-to-back. It is a rather simple electrical process of positive and negative charges being attracted to each other while like charges repel. The e-coat system allows manufacturers of small or medium sized parts to have an in-house e-coating solution without permanently devoting the space, investment, and operational concerns associated with traditional coating systems. Custom Small Container E-coat: In cathodic systems, the product or part is negatively charged, which attracts the positively charged paint particles. A. The process involves driving charged particles out of a water suspension to a part capable of conducting a charge. Corners, edges and recessed areas are completely protected of metal ions migrate the. High volume parts to 45µm all new cars manufactured are e coated then top coated with the of... @ hartfordfinishing.comphone: ( 262 ) 673 - 6557 process that guarantees complete and uniform film, the... 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